Localization and Monitoring of Microcracks in Reinforced Concrete

    Alpine Region
    Bridge
    Pre-Stressed Concrete Bridge
    Localization and Monitoring of Microcracks in Reinforced Concrete

    Quick Summary

    • Project Type:Bridge
    • Structure Type:Pre-Stressed Concrete Bridge
    • Location:Alpine Region

    Related Equipment

    Related Equipment

    Objective

    Early detection, localization, and quantification of microcracks in reinforced concrete beams using high-resolution distributed fiber optic sensing (DFOS). Non-visible crack identification with 1-10mm spatial resolution enables preventive maintenance and structural reinforcement decisions.

    Challenge

    Early detection and precise localization of microcracks in reinforced concrete, not visible to visual inspections.

    Solution

    QUAD-S Monitoring can implement high-resolution distributed fiber optic sensing (DFOS) technology to identify and characterize crack initiation, location, and width in real time.

    Methodology

    Small grooves are created along the bridge beam. Fiber optic cables are installed on the surface of the concrete element via epoxy injection inside the grooves. Each line of optical cables is monitored separately with a measurement each 1 to 10mm, producing thousands data points per line of measurement. Measurements were taken before and after reinforcement under controlled truck load tests. Advanced signal analysis is applied to estimate crack width.

    Application Conditions

    • Sensor installation during reinforcement work.
    • Crack detection sensitivity dependent on fiber optic cable type, bonding and positioning.
    • Periodic acquisition for long-term monitoring.

    Monitoring System

    Sensors
    Fiber Optic cables
    Data Acquisition
    OFDR interrogator

    Results

    Microcracks identified on the concrete element, undetected visually. Reliable distinction between flexion and shear cracking patterns. Monitoring confirmed safe structural performance prior to composite reinforcement.

    Advantages

    • Ultra-high resolution with sub-millimeter localization accuracy
    • Real-time insights into evolving structural damage
    • Non-intrusive and compatible with reinforced zones
    • Enables preventive reinforcement planning and post-repair validation

    Project Gallery

    Equipment setup for bridge load test

    Equipment setup for bridge load test

    Concrete structure with visible crack under test

    Concrete structure with visible crack under test

    Monitoring equipment on the bridge site

    Monitoring equipment on the bridge site